POE Unit 0

Mission Readiness: Safety, Tools & Engineering Systems

Students complete shared FabLab certifications, refresh engineering documentation and Fusion 360 skills, and practice systems thinking before beginning aerospace POE projects.

Unit Purpose

What this unit prepares you to do

POE projects use more tools, more testing, and more engineering analysis. Unit 0 makes sure everyone is ready to work safely, document clearly, and think like a systems engineer.

Work safely

Review PPE, FabLab expectations, hand tools, laser cutting, and 3D printing using the same shared certification system used across the engineering program.

Document evidence

Set up notebook habits for calculations, sketches, CAD screenshots, testing data, design decisions, and reflection.

Think in systems

Identify inputs, outputs, subsystems, constraints, feedback, and failure points in aerospace systems before building larger projects.

Shared FabLab Certifications

Required certifications

These are the same certification resources used in IED and the FabLab. Complete the required certification before using that tool independently.

Required

PPE / Engineering Safety

Review PPE, safe behavior, emergency expectations, and general FabLab safety before any shop activity.

Required

Hand Cutting Tools

Review safe use of cutting tools, measuring tools, clamps, adhesives, fastening, and basic assembly procedures.

Required

Laser Cutting

Review approved materials, file setup, ventilation, fire watch, job monitoring, and cleanup expectations.

Required

3D Printing

Review printer safety, slicer setup, filament rules, support choices, failed-print prevention, and cleanup.

Daily Lesson Map

Unit 0 lesson sequence

Each lesson produces evidence that shows you are prepared for aerospace POE design, fabrication, testing, and analysis.

LessonTitleStudent ObjectiveDeliverablePage
0.1Welcome to Aerospace POEI can explain how POE connects mechanisms, energy, structures, controls, materials, data, and aerospace systems.POE course map reflectionOpen Lesson
0.2Engineering Notebook & Documentation RefresherI can set up a POE notebook system for calculations, sketches, test data, CAD evidence, and design decisions.Engineering notebook setup entryOpen Lesson
0.3PPE and FabLab SafetyI can demonstrate understanding of PPE, shop behavior, emergency procedures, and safe tool expectations.PPE/FabLab safety certification evidenceOpen Lesson
0.4Hand Tool CertificationI can safely use basic hand tools for measuring, cutting, fastening, clamping, and assembly.Hand tool certification checklist or evidenceOpen Lesson
0.5Laser Cutter CertificationI can explain laser cutter safety, approved materials, file setup, ventilation, fire watch, and cleanup procedures.Laser cutter certification evidenceOpen Lesson
0.63D Printer CertificationI can prepare a basic 3D print job and explain printer safety, slicer setup, supports, and cleanup.3D printer certification evidenceOpen Lesson
0.7Fusion 360 Refresher: Sketches, Constraints & DimensionsI can create a fully constrained sketch using dimensions, geometric constraints, and clean design intent.Dimensioned Fusion sketch screenshotOpen Lesson
0.8Fusion 360 Refresher: Parts, Assemblies & ExportsI can create a simple part, organize components, and export files for fabrication or documentation.Fusion part file plus STL, DXF, or export evidence as directedOpen Lesson
0.9Systems Thinking in Aerospace EngineeringI can identify inputs, outputs, subsystems, constraints, feedback, and failure points in an aerospace system.Aerospace system diagramOpen Lesson
0.10VEX and Drone Readiness OrientationI can identify safe operating expectations for VEX builds and Robolink drone activities.VEX/drone readiness notesOpen Lesson
0.11Aerospace Readiness Mini-Challenge: PlanI can design a small aerospace support system using criteria, constraints, sketches, and a build plan.Problem statement, sketch, criteria/constraints, and build planOpen Lesson
0.12Aerospace Readiness Mini-Challenge: Build, Test & ReflectI can build, test, document, and reflect on a small aerospace support system.Final notebook entry plus mini design reviewOpen Lesson
Unit Project

Aerospace readiness mini-challenge options

The mini-challenge is intentionally small. The goal is to prove that your team can work safely, document decisions, use basic design tools, and test a simple aerospace support system.

Drone Landing Zone Marker

Design a landing pad, target, or marker that can support future autonomous drone mission testing.

Payload Support Fixture

Build a simple fixture that holds a small payload securely during a later test or demonstration.

Rocket Component Stand

Create a support stand for a model rocket body, nose cone, fin section, or payload bay.

VEX Mechanism Test Base

Build a small base or fixture that can support a future VEX mechanism or test setup.

Wind or Motion Test Fixture

Create a small fixture used to hold an object during fan, motion, or structure testing.

Teacher-Approved Option

Propose another small aerospace support tool that can be planned, built, tested, and documented safely.

CAD Resources

Download Fusion 360 files and CAD reference models for this unit.

CAD Files

No CAD resources added yet

Fusion 360 refresher starter files, sample aerospace support fixtures, or downloadable CAD examples for POE Unit 0 will appear here when they are added.

Linked Lesson Resources

Use these shared resources when they support Unit 0 lessons.

Certification Hub

Open the shared FabLab certification system used across engineering courses.

Open Resource

Engineering Resource Library

Open the full course resource library for templates, sketch paper, forms, and reference materials.

Open Resource

Engineering Graph Paper

Use for sketches, system diagrams, layouts, and calculations.

Open Resource

Decision Matrix

Use to compare mini-challenge ideas and justify a final design direction.

Open Resource

Project Planning Worksheet

Use to organize tasks, roles, materials, and build steps for the mini-challenge.

Open Resource

Team Contract

Use to set team expectations before build and testing work begins.

Open Resource