POE Unit 2 • Lesson 2.12

Non-Destructive Material Testing

Run simple tests for hardness, flexibility, continuity, ferrous response, surface condition, and dimensional consistency.

Lesson Snapshot

Student Objective

I can perform non-destructive tests and use observations to infer useful material properties.

Main Activity

Run simple tests for hardness, flexibility, continuity, ferrous response, surface condition, and dimensional consistency.

Deliverable

Non-destructive material test results

Tools / Materials

Material samples, magnet, multimeter if available, calipers, hardness/flexure test setup

1ProblemUnderstand the challenge and why it matters.

Engineers often need information about a material without destroying the part. Non-destructive tests help identify properties before final use.

2ConceptLearn the engineering idea or skill.

Non-destructive tests may check dimensions, hardness, flexibility, surface finish, magnetism, electrical continuity, or visible defects while leaving the sample usable.

3ApplyUse the skill in a guided task.

Rotate through material test stations and record evidence for each sample. Use observations to infer likely material properties and applications.

4DocumentRecord your evidence and decisions.

Complete a non-destructive test table and identify which material seems best suited for the Unit 2 project.

5ReviewCheck quality and identify your next step.

Observation is evidence only when it is specific, recorded clearly, and connected to a design decision.

Lesson Resources

Use these files and shared website resources when they support today’s work.

Engineering Graph Paper

Use for sketches, force diagrams, calculations, structural layouts, and test planning.

Open Resource

Measurement Data Sheet

Use for load tests, material tests, mass measurements, dimensions, and observations.

Open Resource

Engineering Resource Library

Templates, reference sheets, sketch paper, and course support files.

Open Resource