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IED Unit 0 • Lesson 0.7

Fabrication Readiness

Focus Question: How do safe tool use and careful planning prepare a design for fabrication?

Mission Briefing

Today’s Plan

Every task advances the same Rocket Launch Pad Design Challenge.

Learning Targets

  • Complete the required Hand & Cutting Tool Certification before building.
  • Create an efficient foam-board cutting layout.
  • Verify the build sequence, material allocation, and tool plan before fabrication.

Success Looks Like…

Every student who will use hand/cutting tools is certified and the team has an approved design, cutting layout, and build sequence ready for the next lesson.

Project connection: Your work today becomes evidence used in the next stage of the Engineering Design Process.
Fabrication Gate

Certification comes before construction

Required Before Build

Hand & Cutting Tool Certification

No student may independently perform cutting or applicable hand-tool operations on the launch-pad prototype until the required certification has been completed.

Safety Focus

Demonstrate safe fabrication habits

Cutting-tool readiness

  • Use the correct cutting surface.
  • Keep hands out of the cutting path.
  • Cut away from the body and other people.
  • Use controlled passes instead of excessive force.
  • Inspect tools before use and return them correctly.

Hot-glue readiness

  • Keep the heated tip away from skin and materials not being joined.
  • Use only the amount of glue needed for the joint.
  • Allow joints to cool before loading them.
  • Keep cords and tools organized at the workstation.
  • Clean the work area before leaving.
Cutting Layout

Plan the 12 in × 18 in foam-board sheet

Before cutting, sketch or mark a layout showing every foam-board component your design requires.

  • Fit all planned foam-board parts on the single 12 in × 18 in sheet.
  • Label critical dimensions.
  • Check the layout against the final design drawing.
  • Leave enough room for safe, accurate cuts.
  • Do not cut until the teacher approves the readiness check.
Readiness Check

Ready means design + tools + materials + sequence

  • Final design is teacher-approved.
  • Hand & Cutting Tool Certification is complete for students performing those operations.
  • Foam-board cutting layout is complete.
  • Material quantities fit within the team kit.
  • Build sequence is clear.
  • Rocket-fit checkpoints are identified.

Next lesson: Build only after this gate is complete.

Mission Debrief

What You Submit

Required Deliverable

Hand & Cutting Tool Certification + Fabrication Readiness Check

Submit the complete team evidence required by this lesson. Use clear labels, dimensions, test data, and reasoning where applicable.

Project Resources

Launch Pad Challenge Reference

Standard Team Materials

  • 1 × 12 in × 18 in foam-board sheet
  • 20 craft sticks
  • 10 straws
  • 48 in string
  • Hot glue as needed

Core Constraints

  • Use the provided rocket; do not modify it.
  • 12 in × 12 in maximum footprint.
  • 12 in maximum pad height, not including the rocket.
  • Rocket must be installable and removable.
  • Use only approved team-kit structural materials.