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POE Unit 1 • Lesson 1.7

VEX Build Skills and Mechanism Construction

Focus question: What build habits make a VEX mechanism stable, aligned, and test-ready?

Mission Briefing

Today’s Plan

A focused lesson sequence that builds toward the VEX Rover Mechanisms Challenge.

Opening promptConcept voteAerospace linkCompare optionsEvidence challengeQuick checkExit ticket
Lesson Targets

What You Will Be Able to Do

Learning Target

I can build a stable VEX mechanism using proper spacing, fastening, shaft support, alignment, and safety habits.

Evidence

VEX mechanism build-quality checklist

Success Looks Like

The mechanism is square, shafts are supported, collars and spacers are placed correctly, and moving parts rotate freely.

Activity Flow

How the Lesson Moves

This page highlights the lesson elements you need for practice, evidence, and submission.

1. Inspect the structure

Check squareness, fastener engagement, frame spacing, and rigid connections.

2. Inspect rotating parts

Check shaft support, collars, spacers, gear alignment, and rubbing.

3. Run a hand-powered test

Rotate the mechanism slowly before adding a motor or load.

Lesson Interactive

Audit a VEX Gearbox Before Power

Select every condition that should be corrected before the motor is connected.

Inspection Scenario

  • A 180 mm shaft is supported by only one bearing.
  • One shaft collar can slide along the shaft.
  • The gear faces are offset and contact only at their edges.
  • An extra spacer is stored in the team parts tray.

A safe hand test should show smooth rotation without rubbing, wobble, or loose components.

Select Build Issues

Choose conditions that affect support, alignment, fastening, or motion quality.
Today’s Work

Main Deliverable

VEX Mechanism Build-Quality Checklist

Inspect a VEX mechanism and document the corrections needed before powered testing.

  • Record at least three inspection findings with exact locations.
  • Photograph or sketch the corrected mechanism after alignment and free-motion checks.
Exit Ticket

Mission Debrief

1

One way today’s lesson connects to an aerospace mechanism or VEX rover system.

2

One type of evidence you could use to support a design decision.

3

One question you still have about mechanisms, energy, power, or the Unit 1 challenge.

Resources

Lesson Resources

Course Hub

Principles of Engineering

Return to the POE course hub for units, resources, certifications, and current course information.

Unit Challenge

VEX Rover Mechanisms Challenge

Use this unit project context when connecting the lesson to mechanism planning, testing, and design review evidence.