POE Unit 1

Mechanisms of Flight: Energy, Power & Aerospace Machines

Students investigate how aerospace machines redirect force, speed, distance, and motion through mechanisms and energy transfer. Using VEX systems and physical testing, they design and evaluate a mechanism that performs a launch-support, deployment, lifting, or positioning task.

Unit Purpose

What this unit prepares you to do

Unit 1 moves from mechanism fundamentals to an aerospace design challenge. You will study simple machines, gears, pulleys, sprockets, motors, work, power, and efficiency, then use those ideas to build and defend a VEX mechanism.

Redirect motion

Use mechanisms to change direction, speed, torque, force, or distance for a launch-support, payload, deployment, or positioning task.

Use calculations

Calculate mechanical advantage, drive ratio, work, power, and efficiency so design decisions are supported by evidence.

Build and test

Construct a VEX-based prototype, run repeatable tests, analyze performance, and explain how revisions improved the system.

Unit Project

VEX Aerospace Mechanisms Challenge

Design and test a VEX mechanism that performs an aerospace support task by changing force, speed, direction, distance, or motion in a measurable way.

Possible mission tasks

Payload lift, launch angle adjuster, deployable support, hatch or bay door, antenna/sensor positioner, or approved custom aerospace mechanism.

Required evidence

Problem statement, criteria and constraints, concept sketches, decision matrix, calculations, prototype photos, test data, and final design review.

Performance data

Teams collect repeated measurements such as load lifted, distance moved, time, ratio, angle, reliability, success rate, force, work, power, or efficiency.

Project Brief

VEX Aerospace Mechanisms Challenge

Use this brief to guide the VEX mechanism design process, calculations, testing expectations, and final design review.

Download

Student Project Brief

This PDF explains the challenge statement, scenario, design requirements, constraints, engineering evidence, checkpoints, and success criteria for this unit project.

Open Project Brief
Daily Lesson Map

Unit 1 lesson sequence

Each lesson builds toward a mechanism prototype that can be tested, analyzed, improved, and defended with data.

LessonTitleStudent ObjectiveDeliverablePage
1.1Unit Launch: Mechanisms of FlightI can explain how mechanisms support aerospace systems and identify where force, motion, energy, and power appear in a design challenge.Aerospace mechanism systems mapOpen Lesson
1.2Simple Machines in Aerospace SystemsI can identify simple machines and explain how they change force, distance, direction, or motion in an aerospace application.Simple machine identification chart and concept sketchOpen Lesson
1.3Force, Distance, Work, and Mechanical AdvantageI can calculate work and mechanical advantage using measured force and distance data from a mechanism.Work and mechanical advantage calculation setOpen Lesson
1.4Gears and Drive RatiosI can build and analyze a gear train that changes speed, torque, or direction of rotation.Gear ratio investigation tableOpen Lesson
1.5Pulley Systems and Lifting MechanismsI can design and test a pulley system and explain how it changes force, distance, and mechanical advantage.Pulley system test notes and calculation evidenceOpen Lesson
1.6Sprockets, Chain Drives, and Direction of MotionI can explain how sprockets and chains transfer motion and calculate a simple drive ratio.Sprocket drive comparison chartOpen Lesson
1.7VEX Build Skills and Mechanism ConstructionI can build a stable VEX mechanism using proper spacing, fastening, shaft support, alignment, and safety habits.VEX mechanism build-quality checklistOpen Lesson
1.8Work, Power, and Efficiency in Mechanical SystemsI can calculate work, power, and efficiency using measured input and output data from a mechanical system.Work, power, and efficiency data sheetOpen Lesson
1.9Energy Sources for Aerospace SystemsI can categorize energy sources and explain how energy is stored, converted, transported, and used in an aerospace system.Aerospace energy source comparison and conversion diagramOpen Lesson
1.10Electrical Basics: Voltage, Current, and ResistanceI can explain voltage, current, and resistance and use Ohm’s law to solve simple circuit problems.Ohm’s law practice and circuit notesOpen Lesson
1.11Motors and Electrical-to-Mechanical PowerI can describe how motors support mechanisms and identify how speed, torque, load, and power affect performance.Motor performance observation notesOpen Lesson
1.12Design Brief: VEX Aerospace Mechanisms ChallengeI can interpret a design brief and identify the problem, criteria, constraints, and deliverables for the VEX Aerospace Mechanisms Challenge.Problem statement, criteria/constraints list, and initial test plan notesOpen Lesson
1.13Research, Criteria, Constraints, and Decision MatrixI can research mechanism options and use a decision matrix to justify a concept direction.Research notes and decision matrixOpen Lesson
1.14Concept Sketching and Mechanism PlanningI can create a mechanism plan that shows parts, motion, inputs, outputs, and how the design will be tested.Labeled mechanism sketch and build planOpen Lesson
1.15Prototype Build Day 1: Structure and MotionI can build the first prototype of a VEX mechanism and identify early stability, alignment, or motion issues.Prototype progress evidence and issue logOpen Lesson
1.16Prototype Build Day 2: Power, Load, and TroubleshootingI can troubleshoot a mechanism by identifying causes of failure and making targeted revisions.Troubleshooting log and revised prototype evidenceOpen Lesson
1.17Mechanism Testing and Data AnalysisI can collect repeatable test data and use calculations to evaluate mechanism performance.Final test data table and analysisOpen Lesson
1.18Final Design Review and ReflectionI can present a mechanism design and justify it using sketches, calculations, prototype evidence, and test data.Final design review presentation and reflectionOpen Lesson

CAD Resources

Download Fusion 360 files and CAD reference models for this unit.

CAD Files

No CAD resources added yet

VEX mechanism layout references, mounting guides, or aerospace mechanism CAD examples for POE Unit 1 will appear here when they are added.

Linked Lesson Resources

Use these shared resources when they support Unit 1 lessons.

Unit Project Brief

Use this brief to guide the VEX mechanism design process, calculations, testing expectations, and final design review.

Open Resource

Engineering Graph Paper

Use for mechanism sketches, free-body-style layouts, calculations, and planning.

Open Resource

Decision Matrix

Use to compare mechanism concepts before selecting a final design direction.

Open Resource

Measurement Data Sheet

Use for force, distance, time, load, ratio, work, power, and efficiency data.

Open Resource

Project Planning Worksheet

Use to organize mechanism tasks, roles, parts, and build/test steps.

Open Resource

Team Contract

Use to set collaboration expectations for the VEX mechanism challenge.

Open Resource

Design Review Form

Use to organize final design claims, evidence, and recommendations.

Open Resource