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IED Unit 5 • Lesson 5.8

CAD Modeling and Prototype Part Development

Focus question: How do engineers turn a fabrication plan into accurate parts that can be built, assembled, and tested?

Mission Briefing

Today’s Plan

Use this page with the lesson presentation, your engineering notebook, and the tools or evidence assigned for Develop Accurate Prototype Parts.

Learning Targets

  • Create or revise CAD parts connected to the prototype plan.
  • Use dimensions and constraints to control part geometry.
  • Check parts for fit, manufacturability, and prototype purpose.

Success Looks Like

You can develop CAD parts or fabrication drawings that support the capstone prototype.

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Opening Prompt

How do engineers turn a fabrication plan into accurate parts that can be built, assembled, and tested?

Connect your response to the decision, evidence, or quality standard required for Develop Accurate Prototype Parts.

Reveal: useful engineering move

This lesson is ready to move forward when the evidence meets this standard: The developed parts match the approved concept and can be fabricated and assembled using the planned process.

Core Skill

What We Are Practicing

Key Idea 1

CAD parts should support the prototype function, not just look complete.

Key Idea 2

Dimensions and constraints protect design intent.

Key Idea 3

A part should be reviewed before it is fabricated or integrated.

Your Task

Develop Accurate Prototype Parts

Create the CAD models, fabrication drawings, or templates required by the approved build plan and check their interfaces.

  1. Create or revise the assigned part geometry.
  2. Apply critical dimensions and material thicknesses.
  3. Check fit between connected parts or subsystems.
  4. Prepare the files or drawings for fabrication.

Quality check: The developed parts match the approved concept and can be fabricated and assembled using the planned process.

Lesson Interactive

Build a Stable CAD Feature Sequence

Arrange the features so dependent geometry references stable parents and finishing details do not break earlier features.

  1. Add fillets and chamfers
  2. Create the primary cut and mounting hole
  3. Model the fully constrained base form
  4. Pattern repeated holes from the original feature

CAD quality rule

Stable parent geometry should be created before features that depend on it. Cosmetic finishing features are usually safest near the end.

Use the arrows to create a robust parametric sequence.
What You Will Submit

Prototype Part Package

  • The required CAD files, fabrication drawings, or templates.
  • One documented fit or manufacturability check.

Submission standard: The developed parts match the approved concept and can be fabricated and assembled using the planned process.

Resources

Lesson Resources

Presentation

Lesson 5.8 PowerPoint

Use the lesson slides for guided practice, interactive checks, and the exit ticket.

Course Hub

Introduction to Engineering Design

Return to the IED course hub for units, resources, certifications, and current course information.