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IED Unit 5 • Lesson 5.9

Prototype Build Day 1: Structure and Core Function

Focus question: How do engineers move from a planned design to a physical prototype while documenting changes along the way?

Mission Briefing

Today’s Plan

Use this page with the lesson presentation, your engineering notebook, and the tools or evidence assigned for Build the Prototype Structure and Core Function.

Learning Targets

  • Begin constructing the prototype from the approved plan.
  • Document changes made during construction.
  • Identify early build problems and possible fixes.

Success Looks Like

You can begin building the prototype structure or core function while documenting changes and issues.

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Opening Prompt

How do engineers move from a planned design to a physical prototype while documenting changes along the way?

Connect your response to the decision, evidence, or quality standard required for Build the Prototype Structure and Core Function.

Reveal: useful engineering move

This lesson is ready to move forward when the evidence meets this standard: The prototype demonstrates the intended basic function and all unplanned changes are documented.

Core Skill

What We Are Practicing

Key Idea 1

Build days should follow the plan while still recording necessary changes.

Key Idea 2

Structure and core function come before decoration or polish.

Key Idea 3

Unexpected problems become evidence when documented clearly.

Your Task

Build the Prototype Structure and Core Function

Construct the first physical version of the design while documenting changes from the approved plan.

  1. Complete material, tool, and safety checks.
  2. Build the structural base or primary form.
  3. Install or create the core function.
  4. Record progress, deviations, and one issue for the next build session.

Quality check: The prototype demonstrates the intended basic function and all unplanned changes are documented.

Lesson Interactive

Plan Prototype Build Day 1

Sequence the work so the team establishes a safe structure and core function while preserving evidence of changes.

  1. Record any deviation from the fabrication plan
  2. Verify parts, tools, and safety requirements
  3. Inspect the build and secure loose parts before stopping
  4. Assemble the primary structure and datum interfaces
  5. Confirm the core mechanical function

Build-day standard

Do not hide changes made during fabrication. Record them so the model, prototype, and final documentation can be reconciled.

Start with verification and structure. Finish with documentation and inspection.
What You Will Submit

Prototype Build Day 1 Evidence

  • One clear progress photo.
  • A short build log identifying completed work and the next issue.

Submission standard: The prototype demonstrates the intended basic function and all unplanned changes are documented.

Resources

Lesson Resources

Presentation

Lesson 5.9 PowerPoint

Use the lesson slides for guided practice, interactive checks, and the exit ticket.

Course Hub

Introduction to Engineering Design

Return to the IED course hub for units, resources, certifications, and current course information.