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IED Unit 5 • Lesson 5.7

CAD, Fabrication, and Prototype Planning

Focus question: How do engineers prepare a design for fabrication before building a prototype?

Mission Briefing

Today’s Plan

Use this page with the lesson presentation, your engineering notebook, and the tools or evidence assigned for Plan CAD, Fabrication, and Prototype Work.

Learning Targets

  • Identify which parts need CAD, fabrication, or manual construction.
  • List materials, tools, and build steps for the prototype.
  • Check whether the plan is realistic before building.

Success Looks Like

You can plan CAD files, materials, fabrication methods, and build steps before construction begins.

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Opening Prompt

How do engineers prepare a design for fabrication before building a prototype?

Connect your response to the decision, evidence, or quality standard required for Plan CAD, Fabrication, and Prototype Work.

Reveal: useful engineering move

This lesson is ready to move forward when the evidence meets this standard: The plan can be completed with available time, tools, materials, and team skills.

Core Skill

What We Are Practicing

Key Idea 1

Fabrication planning reduces wasted time and materials.

Key Idea 2

A build-ready plan includes parts, dimensions, materials, tools, and sequence.

Key Idea 3

Prototype planning should consider safety, access, and evidence collection.

Your Task

Plan CAD, Fabrication, and Prototype Work

Convert the selected concept into a practical build plan that identifies parts, materials, tools, interfaces, and readiness checks.

  1. Break the concept into parts or subsystems.
  2. Identify which items require CAD, fabrication, or purchased components.
  3. Choose available materials and tools.
  4. Create the build sequence and pre-build checks.

Quality check: The plan can be completed with available time, tools, materials, and team skills.

Lesson Interactive

Match Parts to Fabrication Processes

Choose a process that fits each part’s geometry, material, accuracy needs, and whether the part should be made or purchased.

PartBest process
Complex custom plastic handle with internal ribs
Flat 3 mm acrylic guard with a precise outline
Standard M4 screw and locknut
Simple foam grip sleeve adjusted to fit by trimming
What must be defined before fabrication begins?
Match the process to the geometry, then verify that the file and assembly information are complete.
What You Will Submit

Prototype Build Plan

  • One fabrication and assembly plan including parts, materials, tools, and ordered steps.

Submission standard: The plan can be completed with available time, tools, materials, and team skills.

Resources

Lesson Resources

Presentation

Lesson 5.7 PowerPoint

Use the lesson slides for guided practice, interactive checks, and the exit ticket.

Course Hub

Introduction to Engineering Design

Return to the IED course hub for units, resources, certifications, and current course information.