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Principles of Engineering • Unit 2 • Lesson 2.3

Beam Deflection

Engineering question: Why does one beam bend more than another, even if they carry the same load?

Your learning pathway

What you will be able to do

By the end, you should explain beam deflection, make relative predictions and solve a straightforward central-load problem.

01 · ObserveIdentify support type, load location and maximum deflection.
02 · PredictDescribe how span, force, material and cross-section affect bending.
03 · Calculate & testApply a beam formula and plan a controlled engineering comparison.

Suggested 45–50 minute learning sequence

  1. Notice & predict4–5 minutes
  2. Concepts & video10–12 minutes
  3. Worked example12–15 minutes
  4. Explorer & practice15–18 minutes

Finish additional problems or the fair-testing plan after class, as directed.

01 / Understand the behavior

Deflection is not the same as failure

Imagine a wood strip spanning two desks. It sags when you place a weight in the middle. That movement is deflection.

Deflection

How far does it move?

Beam deflection is the displacement of a beam from its original position under load. It is usually measured in millimeters (mm).

A beam can bend and then return to its original position when unloaded. Elastic deflection is not automatically failure; excessive deflection can still prevent a design from functioning.

Stiffness versus strength

Two different questions

Stiffness: How strongly does a part resist deformation? A stiffer beam bends less under the same load.

Strength: How much stress can a part withstand before yielding, breaking or otherwise failing?

Important: Less deflection does not automatically prove that a beam has sufficient strength or is safe.

Read the engineering diagram

P ↓ (center load) δ max AB L = support-to-support span Dashed: unloaded position Teal: deflected shape (exaggerated)
P — Applied force

Downward point load at the center, measured in newtons (N).

L — Span

Distance between the two supports, not the total stock length.

δ — Deflection

Maximum vertical displacement at the midpoint for this symmetrical load.

Supports

They keep the beam from falling while permitting the rotations assumed by a simply supported model.

02 / Choose the correct model

Support conditions change the answer

A beam resting on two supports is not the same as a shelf rigidly mounted to a wall.

Simply supported: two supportsMidspan load → largest bend at center Cantilever: one end fixedTip load → largest bend at free end

Simply supported beam

For today's numerical formula, the beam rests on supports at its two ends with one load at its midpoint. This is the idealized three-point bending setup.

Under a centered load and a symmetric beam, the upward support reactions are equal: RA = RB = P/2.

Cantilever

One end is fixed and the other is free. Under a load at its tip, maximum deflection is at the free end. Its formula is different from the simply supported case.

Do not mix formulas: first identify the supports, then the load arrangement.

03 / Watch & note

Video learning library

Start with the formula-based example, then watch how beam orientation affects the stiffness. The third video is a deeper extension; its calculus derivations are not required in this lesson. If embedding is blocked at school, use the direct YouTube links.

Start here · Worked method

Beam Deflection using Formulas

Mark Mattson demonstrates how to select and apply standard beam-deflection formulas. Focus on the simply supported central-load cases.

Pause and do: Identify P, L, E, I and the result's units in one example.

Open video on YouTube ↗
Visual concept · Geometry

Understanding the Area Moment of Inertia

The Efficient Engineer explains why two beams with the same material and area can bend by very different amounts when oriented differently.

Pause and do: Draw the same rectangular strip flat and on edge, labeling which direction is stiffer.

Open video on YouTube ↗
Optional extension: advanced beam-deflection analysis video

Understanding the Deflection of Beams

Extension: how engineers analyze different bending and deflection cases. The calculus methods shown go beyond the required POE calculations.

Open advanced video on YouTube ↗

Guiding questions

Why are boundary conditions important? Why does increasing EI make beams deflect less? Which of the methods in the video looks easiest to apply to a familiar problem?

04 / Core models

The two equations you need

The formulas below apply to a straight, prismatic, uniform, linearly elastic beam under small deflections and the support/loading assumptions shown. We use mm and N throughout.

Deflection under a centered point load

δmax = P L³ / (48 E I)

P = applied central force (N)

L = distance between supports (mm)

E = elastic modulus, or material stiffness (N/mm²)

I = second moment of area of the cross-section (mm⁴)

δ = midpoint deflection (mm)

Rectangle cross-section

I = b h³ / 12

b = width of the section (mm), perpendicular to the bending direction.

h = depth in the direction the beam bends (mm).

The height is cubed. That makes the orientation of a rectangular beam especially important.

Units check: (N · mm³) ÷ [(N/mm²) · mm⁴] = mm.

How does each factor affect deflection?

Change one variableDeflection becomesWhy?
Double the force P2× as muchDirectly proportional to load
Double the span L8× as muchL is cubed (2³ = 8)
Double material modulus E½ as muchE is in the denominator
Double width b; keep h fixed½ as muchI doubles
Double height h; keep b fixed⅛ as muchI increases 8×

Each row is an idealized one-variable-at-a-time prediction. Changing multiple factors requires recomputing the formula.

05 / Solve from start to finish

Worked example: a small wooden beam

A rectangular beam spans 400 mm between simple supports and carries a 30 N point load at its center. For practice, use an assumed modulus E = 10,000 N/mm². Its cross-section is 20 mm wide and 10 mm high.

Step 1 · Identify dimensions

Sketch and list your data

FLATON EDGE b = 20 mm b = 10 mm h = 10 mm h = 20 mm Vertical bending load Vertical bending load

For this first calculation, use the flat orientation: b = 20 mm, h = 10 mm. The second orientation is for comparison.

P = 30 N · L = 400 mm
E = 10,000 N/mm²

Use the same units for every term before substituting.

Steps 2–4 · Calculate

Find I, then δ

  1. Compute I: I = (20)(10³)/12 = 1,666.67 mm⁴.
  2. Set up the model: δ = (30)(400³) / [(48)(10,000)(1,666.67)].
  3. Calculate: δ = 2.40 mm at the beam center.
  4. Interpret: The idealized model predicts a 2.40 mm downward displacement at midspan.
Answer: δmax ≈ 2.40 mm

Reasonableness check: The value is small compared with a 400 mm span. It describes elastic behavior only—not whether the beam will fail.

What changes if you rotate the beam 90°?

Flat: b = 20 mm, h = 10 mm → I = 1,666.67 mm⁴ → δ = 2.40 mm.

On edge: b = 10 mm, h = 20 mm → I = 6,666.67 mm⁴ → δ = 0.60 mm.

Important distinction: Rotating the 20 × 10 mm rectangle makes I four times larger, reducing deflection to one-quarter. Doubling height without changing width would instead make I eight times larger.

Explain why the on-edge position is stiffer

More material lies farther from the cross-section's horizontal centroidal axis, increasing the second moment of area I. A higher EI means lower predicted deflection under the same force and span. The material and cross-sectional area are unchanged when the strip is rotated.

06 / Interactive engineering explorer

Change the beam. Watch the bending.

Change one slider at a time. The model calculates midpoint deflection for a simply supported, center-loaded rectangular beam. Use the graph to see trends—not the actual physical scale of bending.

Held constant: width b = 20 mm; modulus E = 10,000 N/mm². All quantities are assumed idealized teaching values, not a certified material specification.

1,666.67 mm⁴Second moment of area, I
2.40 mmPredicted center deflection, δ

At these settings, the calculated midpoint deflection is 2.40 mm.

Idealized beam behavior

P = 30 N δ ≈ 2.40 mm Span L = 400 mm Teal deformation is visually exaggerated. Formula estimates elastic bending, not failure.
Model limits: assumes small deflection, linear elasticity, constant cross-section, simple supports and a single central point load. Real printed or wooden parts may behave differently.
07 / Think like an experimental engineer

Design a fair beam test

You want to compare the same wooden ruler held flat and on edge between two supports. What must stay the same to make your comparison meaningful?

Proposed controlled investigation

  1. Use one piece of wood with a rectangular cross-section and mark a consistent span.
  2. Rest its ends on two supports and apply a modest load at the center using a teacher-approved setup.
  3. Measure how far the center moves, using a ruler or displacement indicator.
  4. Rotate the beam 90°; reset the supports and keep the same force and span.
  5. Repeat the measurements and compare average deflection.

Do not use body weight, climb on structures or load school fixtures. Perform any physical testing only with instructor-approved materials and loads.

Record the variables

Variable typeExample
IndependentCross-section orientation: flat vs. on edge
DependentMeasured center deflection (mm)
ControlledSame material, piece, span, force, load location and measurement method

Before the test: Which orientation do you predict will bend less? Use the I formula to justify it.

Reveal expected trend

For a wide, thin rectangle rotated upright, the effective section height increases. The second moment of area about the bending axis is larger, so it usually bends less under otherwise identical conditions.

08 / Check understanding

Practice first, then reveal the reasoning

Write your prediction and any calculations in your 2.3 worksheet or notebook before opening each answer.

Check A · Scaling

1. Double the span

Beam B is the same as Beam A in all respects except its support span is twice as long. How many times greater is its theoretical deflection under the same centered load?

Show answer

8 times greater. Since δ ∝ L³, doubling L produces 2³ = 8 times the deflection.

Check B · Material & force

2. Two changes

What happens if the central load doubles and E also doubles, while span and cross-section remain unchanged?

Show answer

No change in the calculated deflection. Doubling P doubles the numerator, but doubling E doubles the denominator, so the effects cancel.

Check C · Geometry

3. Flat or on edge?

Using the worked example, calculate I for a 10 mm-wide, 20 mm-high section. How does its predicted deflection compare with the flat 20 × 10 mm section?

Show worked solution

I = (10)(20³)/12 = 6,666.67 mm⁴. This is 4× the flat section's I, so its deflection is 0.60 mm, one-quarter of the original 2.40 mm.

Check D · Calculate

4. New beam problem

For a simply supported beam: P = 20 N, L = 300 mm, E = 9,000 N/mm², b = 15 mm and h = 12 mm. Find I and δ.

Show worked solution

I = (15)(12³)/12 = 2,160 mm⁴. δ = (20)(300³)/[(48)(9,000)(2,160)] = 0.579 mm (about 0.58 mm).

Check E · Model selection

5. A shelf bolted to the wall

Can you use δ = PL³/(48EI) directly for a shelf fixed at one end and loaded at the free tip? Explain.

Show answer

No. The formula assumes two simple supports and a centered point load. The wall-mounted shelf is a cantilever with different boundary conditions and a different formula.

Check F · Evidence

6. Strength or stiffness?

A beam under a small weight bends 3 mm but returns to its original shape when the weight is removed. Has it necessarily failed?

Show answer

No. Reversible deflection is consistent with elastic behavior. The amount could still be unacceptable for a design that has a strict stiffness/deflection limit.

Resource library

Useful explanations, diagrams and reference material

These external links are optional study resources. The learning and worked exercises above are sufficient to complete the lesson.

Student submission

What you need to submit

Complete the POE 2.3 Beam Deflection classwork and homework worksheet (or teacher-directed notebook equivalent). The guided resources and self-check answers are study aids; turn in your own calculations and reasoning.

Required evidence

  • Clearly labeled beam sketches: supports, point load, span and displacement.
  • A written distinction between stiffness and strength.
  • Correct I = bh³/12 calculation for a rectangular beam and appropriate units.
  • Deflection calculations showing δ = PL³/(48EI) with consistent N–mm units.
  • Comparisons of beam orientation, span and load with explanations.
  • A proposed fair test identifying independent, dependent and controlled variables.

Before submitting

  • All measurements and final answers include units.
  • The selected formula matches the load and support setup.
  • Conclusions describe the trend and not merely the number.
  • Diagrams and calculations are readable.

Due date: Refer to the Daily Agenda for the current deadline. Follow the submission method provided by your teacher.

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