IED Unit 4 | Mission Brief 4.5

Build a Simple Electromechanical Device

Design and build a simple electromechanical device such as an alarm, fan, indicator, mini conveyor, or launcher with a safe, defined function.

Advanced2-3 class periodsCreative Builder
Background

Engineering Context

A small aerospace support task needs a device that senses or receives an input and produces a mechanical or visual output.

Objectives

What You Will Practice

  • Create a system block diagram
  • Build a basic electrical circuit
  • Integrate electrical and mechanical components
  • Test and revise a device
Materials

What You Need

  • Low-voltage power source
  • Switch or approved sensor
  • Motor, buzzer, LED, or actuator
  • Wires and breadboard as appropriate
  • Approved mechanical materials
  • Multimeter
Procedure

Instructions

  1. Choose an approved task and write a one-sentence function statement.
  2. Create an input-process-output block diagram.
  3. Draw a circuit diagram and label voltage, components, and polarity.
  4. Create a mechanical sketch showing how the output does useful work.
  5. Build and inspect the electrical circuit before connecting the mechanical load.
  6. Test one subsystem at a time.
  7. Run at least five full-system trials and record success, current, speed, or another performance measure.
  8. Revise one feature and repeat the test.
Requirements

Engineering Requirements

  • Use only teacher-approved low-voltage components
  • Include a user-controlled stop or power-disconnect method
  • Show both circuit and mechanical diagrams
  • Complete five repeated trials
  • Document one revision
Constraints

Constraints & Safety

  • No connection to wall power
  • No projectiles, exposed blades, or unsafe pinch points
  • Keep current within component ratings
  • Power must be disconnected before rewiring
Deliverables

What You Submit

  • Function statement
  • System block diagram
  • Circuit diagram
  • Mechanical sketch
  • Working device or demonstration
  • Five-trial test table
  • Revision reflection
Reflection

Reflection Questions

  1. Which subsystem caused the most problems?
  2. How did electrical limits affect mechanical performance?
  3. What safety feature was most important?
  4. How would you make the device more reliable?