ADM Problem 2.4.1

Coordinated Workcell System Challenge

Integrate multiple VEX CTE Workcells into one coordinated manufacturing system that senses, communicates, routes products, and is optimized using data.

Your lesson guide

Objective

Work toward the lesson goal: Coordinated Workcell System Challenge. Use the directions and success criteria in the activity below.

Materials

For the online work: a browser and your engineering notebook. Follow the activity’s materials list for any physical build, and get teacher approval before using equipment.

Plan your time

Suggested work block: 45–60 minutes. Physical builds and projects may span several classes; follow your teacher’s schedule.

Learning Targets

By the end of this lesson

  • Coordinate multiple workcells as one manufacturing system.
  • Use VEX and non-VEX sensors to verify system state.
  • Optimize speed, reliability, efficiency, and sensor use with experimental data.
  • Develop a predictive-maintenance plan and reflect on system performance.
Equipment & Systems

What you will use

  • Multiple VEX CTE Workcells
  • VEX and non-VEX sensors
  • AI Vision Sensor as assigned
  • VEXcode EXP
  • Spreadsheet software
Student Workflow

What You Will Do

  1. Form the assigned multi-workcell system and document the final physical configuration.
  2. Define product starting locations, destinations, and required movement between workcells.
  3. Plan communication and sensor verification so subsystems remain synchronized.
  4. Program and test the complete material-flow system.
  5. Run a factorial experiment on selected settings and use results to improve performance.
  6. Develop a predictive-maintenance plan using available motor data.
  7. Demonstrate the final system and complete the unit reflection.
Programming Focus

How coding supports the lesson

Reuse and adapt your best code from sensing, vision, conveyors, pneumatics, handshaking, and robotic-arm work rather than writing one long program from scratch.

What You Will Submit

What You Submit

  • Multi-workcell system plan and project-management evidence
  • Final programs for each participating workcell
  • Successful coordinated-movement demonstration
  • Factorial experiment plan, data, and optimization conclusion
  • Predictive-maintenance plan
  • Unit reflection

Build your lesson report

Checkpoint: is your evidence ready?
  • Check calculations, units, labels, and measurements against the activity requirements.
  • Record what actually happened, including unexpected results.
  • Explain what you changed and why; attach required drawings, photos, CAD, or code in your classroom assignment.

Multi-workcell system plan and project-management evidence Final programs for each participating workcell Successful coordinated-movement demonstration

A PDF download is not a submission. Review it, then upload it and any required attachments through your classroom assignment system.