ADM Activity 2.1.2

Workcell Safety & Operating States

Analyze how automated manufacturing systems protect people and equipment through safe operating states, warnings, guarding, and controlled stops.

Your lesson guide

Objective

Work toward the lesson goal: Workcell Safety & Operating States. Use the directions and success criteria in the activity below.

Materials

For the online work: a browser and your engineering notebook. Follow the activity’s materials list for any physical build, and get teacher approval before using equipment.

Plan your time

Suggested work block: 45–60 minutes. Physical builds and projects may span several classes; follow your teacher’s schedule.

Learning Targets

By the end of this lesson

  • Differentiate normal operation, controlled stops, and emergency stops.
  • Explain how signal towers, barriers, presence detection, and emergency stops reduce risk.
  • Evaluate hazards created by automated motion.
  • Program a predictable response to an abnormal condition.
Equipment & Systems

What you will use

  • VEX CTE Workcell
  • Signal Tower
  • Emergency stop controls
  • Workcell guarding / safety zones
Student Workflow

What You Will Do

  1. Identify hazards created by the arm, conveyors, and pneumatic mechanisms.
  2. Build an operating-state table that defines the expected signal-tower indication for normal, warning, and stopped states.
  3. Analyze instructor-provided fault scenarios and choose an appropriate workcell response.
  4. Modify or create a program so an abnormal condition produces a controlled, clearly communicated stop.
  5. Test both normal operation and the programmed fault response.
Programming Focus

How coding supports the lesson

Apply Unit 1 conditional logic to safety behavior. The goal is not to relearn if/else; it is to make the system enter a predictable safe state and communicate that state to the operator.

What You Will Submit

What You Submit

  • Workcell hazard analysis
  • Operating-state / Signal Tower table
  • Commented safety-response code
  • Normal and abnormal test evidence

Build your lesson report

Checkpoint: is your evidence ready?
  • Check calculations, units, labels, and measurements against the activity requirements.
  • Record what actually happened, including unexpected results.
  • Explain what you changed and why; attach required drawings, photos, CAD, or code in your classroom assignment.

Workcell hazard analysis Operating-state / Signal Tower table Commented safety-response code

A PDF download is not a submission. Review it, then upload it and any required attachments through your classroom assignment system.