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POE Unit 2 • Lesson 2.18

Data Analysis, Iteration, and Final Design Review

Focus question: How should structural test data drive revision and final design claims?

Mission Briefing

Today’s Plan

A focused sequence that builds toward the aerospace payload support structure challenge.

Opening promptConcept modelGuided analysisInteractive practiceEvidence checkExit ticket
Lesson Targets

What You Will Be Able to Do

Learning Target

I can analyze prototype results, prioritize a revision, and present a supported final structural claim.

Evidence

Final structural design review

Success Looks Like

The review uses calculated and measured evidence, explains the revision, and states both achievement and remaining limitation.

Activity Flow

How the Lesson Moves

Each step builds the structural reasoning needed for the lesson deliverable.

1. Analyze the data

Compare load capacity, mass, deformation, and efficiency with the criteria.

2. Prioritize a revision

Address the failure location or largest performance gap with a targeted change.

3. Defend the final design

Present the problem, decisions, evidence, revision, result, and limitation in a logical order.

Lesson Interactive

Analyze the Prototype and Build the Design-Review Story

Calculate structural efficiency, select the strongest result, and organize the evidence into a defensible final review.

Prototype Results

PrototypeMassVerified loadMax deflection
A120 g600 N7 mm
B150 g900 N5 mm
C105 g525 N11 mm

Organize the Final Review

  1. Final performance claim and remaining limitation
  2. Targeted revision based on the evidence
  3. Load-test data, deformation, and failure observations
  4. Prototype geometry, mass, and build evidence
  5. Load path, calculations, and material reasoning
  6. Selected structural concept and why it was chosen
  7. Mission need and measurable criteria
Calculate load ÷ mass, consider deformation and criteria, then tell the story from need through evidence to claim.
Today’s Work

Main Deliverable

Final Structural Design Review

Prepare the final evidence-based review of the payload support structure.

  • Include the design decision, calculations, prototype data, failure or deformation evidence, and revision.
  • State a final claim tied to the criteria and identify one limitation or next improvement.
Exit Ticket

Mission Debrief

1

State one structural idea from today in your own words.

2

Name one calculation, measurement, diagram, or observation that could support a design decision.

3

Identify one question or risk to carry into the next structural lesson.

Resources

Lesson Resources

Presentation

Lesson 2.18 PowerPoint

Use the presentation to review the lesson concepts, examples, and activity directions.

Course Hub

Principles of Engineering

Return to the POE course hub for units, resources, certifications, and current course information.

Unit Challenge

Aerospace Payload Support Structure

Use this unit project context when connecting analysis, material decisions, prototype testing, and final design-review evidence.