Principles of Engineering • Unit 2 • Lesson 2.13

Materials Testing Lab

Engineering question: Which of our actual material strips resists bending most effectively—and how confident are we in the measurements?

The mission

A fair comparison of materials

You will load strips across two supports, measure how far the midpoint deflects, then plot force against deflection. Use the graph's early straight-line slope to compare experimental bending stiffness.

01 · MeasureRecord actual width, thickness, support span, orientation and force-gauge units.
02 · TestApply increasing force carefully while measuring midspan deflection.
03 · ExplainGraph your paired measurements, compare slopes and identify experimental uncertainty.
Today's variables: Independent variable for comparison = material. Observed response = deflection under loading, or equivalently the force–deflection slope k = ΔF/Δδ. Controlled variables = support span, nominal specimen geometry, orientation, loading point, method and measurement technique. Always measure actual strip dimensions, even if pre-cut to identical nominal sizes.

Recommended schedule

Prepare & check5–10 min
Demonstration5 min
Run tests25–35 min
Graph & analyze20–30 min, next class if needed

Suggested two-session lesson: one 45–50 minute session for physical testing and another short session for analysis, reflection and final lab submission. The instructor may adjust group size and timing to match available gauges and specimens.

01 / Station inventory

Equipment and responsibilities

You already have the pre-cut material samples and digital force gauges. Each group also needs a stable way to support and measure the strips.

Required equipment

  • At least two materials in strips of the same nominal size; label specimen IDs.
  • One digital force gauge with an appropriate compression range and safe contact tip.
  • Two equally high, fixed, rounded supports with measured and adjustable center-to-center spacing.
  • Metric ruler and calipers to measure span, width and thickness.
  • A fixed ruler or dial indicator measuring midpoint deflection; a fixed side camera with a metric reference scale is an acceptable observation aid.
  • Safety glasses, stable work surface and teacher-approved fixture or support arrangement.

Optional: digital scale for specimen mass, camera for evidence, a gauge stand to improve axial alignment and spreadsheets for analysis.

Assign a team of 3–4

Operator

Applies controlled, gradual load with gauge; communicates current reading.

Measurement lead

Observes center movement from a safe side position without touching the specimen.

Recorder / safety

Records paired values and watches for damage or test-limit exceedance.

Switch roles between specimens when time and equipment permit. No one holds the test strip by hand during loading.

Lab kit · six different materials (one strip of each)

SpecimenMaterialNominal dimensionsKit quantity
ASteel1/8 in × 1 in × 12 in1
BCarbon fiber1/8 in × 1 in × 12 in1
CWood paint stickStandard size; measure actual dimensions1
DAluminum1/8 in × 1 in × 12 in1
EPolyethylene (black)1/8 in × 1 in × 12 in1
FDelrin (white, acetal/POM)1/8 in × 1 in × 12 in1

Nominal metal/composite/polymer bar dimensions are 3.175 × 25.4 × 304.8 mm. These are not measured values. Caliper-measure every specimen. The wood paint stick is not necessarily the same size. Delrin is acetal (POM), not polyethylene.

Instrument safety: A steel bar or carbon-fiber bar may not deflect enough to measure before reaching your gauge's allowed capacity. Do not exceed the gauge/fixture limit to get results. Record “not tested—gauge capacity” or “deflection below resolution” as appropriate. Protect against carbon-fiber splinters; do not intentionally break specimens. Record consistent timing for viscoelastic polymer strips.

02 / Set up the test

Three-point bending: two supports, one center load

Position the strip across two rounded supports and push straight downward at midspan using the digital force gauge. Measure the displacement of the strip itself, using a stationary reference attached to the fixture rather than the moving gauge.

SIMPLE THREE-POINT BENDING FIXTURE DIGITAL FORCEGAUGE (N) MEASURED SUPPORT SPAN L (mm) δ: center deflection Fixed ruler / camera reference Sample stripwidth b, thickness t Teaching schematic: gauge and loading tip must be steady, aligned, and instructor-approved

Before loading

  1. Secure the fixture so the supports cannot slide or tip. Both supports must have the same height and a consistent contact shape.
  2. Choose a common measured span L that safely fits the shortest strips, with enough overhang at both ends to stay seated.
  3. Mark midpoint between the supports. Align a rounded gauge tip perpendicular to the strip over the mark.
  4. Fix a ruler/indicator or camera reference so deflection is read relative to the unloaded specimen, not relative to a moving hand.
  5. Check digital gauge capacity and set compression units to N if supported; otherwise convert readings before analysis.
  6. Under instructor supervision, gently contact the specimen, tare force appropriately and set displacement to zero at the same reference state without appreciable preload.

Measure each individual strip

Width b t Viewed at the midpoint: record true b and t for each sample

Record strip overall length, width b, and thickness t at the center (mm). Also record grain/ply/print orientation, any knots, chips or defects and measured mass if a scale is available.

Cross-section I = bt³ / 12 (mm⁴)

Important: t is the thickness in the direction of bending. Incorrectly swapping b and t causes a large error because thickness is cubed.

Safety first: Eye protection is required. The teacher sets the allowable force, deflection and gauge capacity limits after a pilot test using the weakest sample. Do not deliberately snap, overload or launch fragments. Keep fingers, faces and measuring tools out of the loading path. Stop immediately at a crack, sudden force drop, slipping support, permanent kink or loss of alignment. Any failure-to-break experiment requires a separate teacher-approved shielded procedure.
03 / Video learning resources

See what a three-point bending test looks like

These verified professional demonstrations use purpose-built testing machines. Our lab applies the same support-and-center-load principle with your force gauges, but it is a classroom comparison—not a standards-certified ASTM test.

ADMET Testing Systems

Plastic 3 Point Bend Flexural Test — ASTM D790

While watching: Identify the two supports, central loading nose and the way load/deflection are recorded. Note that your class apparatus is simpler.

Watch on YouTube ↗
PASCO · Materials testing webinar

Materials Testing: Young’s Modulus, Three-Point Bending and Column Buckling

While watching: Observe the relationship between specimen geometry, applied force and the load–deflection curve. Your worksheet will use actual readings.

Watch on YouTube ↗
Video question: Why must the support span, specimen thickness, load position and measured displacement reference remain consistent between materials? Answer in one or two sentences before testing.
04 / Student test procedure

Collect force and displacement together

The preferred approach is non-destructive, incremental loading. One student holds a small prescribed displacement while the recorder reads the force. Use an instructor-selected safe loading sequence based on gauge sensitivity and the weakest material.

Loading sequence

  1. Label and inspect the strip; measure its width/thickness and any visible defects before testing.
  2. Set the span: measure center-to-center support distance; keep it identical for each material.
  3. Seat and tare: position the strip and gauge, apply only a tiny seating load if authorized, then establish paired zero readings (0 N, 0 mm).
  4. Load slowly: increase deflection in small, teacher-specified steps. A 0.5 mm step is an illustrative example only, not a required or universally safe increment.
  5. At each step: one student holds the reading steady, another measures the vertical center displacement, and the recorder logs the simultaneous force and displacement.
  6. Stop at the approved limit: do not chase higher numbers after warning signs; record why the test stopped.
  7. Unload gradually: measure residual (permanent) displacement once the load returns near zero, if safe.
  8. Repeat with the next material, without changing the span, tip, measurement reference or loading method.

Data-quality rules

  • Record actual gauge force at each observed deflection; do not assume the force equals a target.
  • Record values with units: N and mm. If gauge reads lbf or kgf, convert to N before making a graph.
  • Use at least three nonzero paired readings in a safe approximately linear response region per specimen if equipment resolution permits; 5 or 6 is better.
  • If a specimen slips, a gauge is misaligned, or its curve becomes nonlinear, stop and annotate. Do not erase unexpected data silently.
  • Repeat with another specimen of the same material if available. Repeating a load cycle on the same strip is not an independent material replicate.
  • If a force gauge has a peak-hold mode, use live force readout for paired data. Peak hold can be used separately to document a maximum, but it does not pair a peak to a particular displacement automatically.

Instrument caution: Hand-held force gauges can introduce side forces and variable load rates. A fixed gauge stand and separate deflection indicator improve accuracy; without them, describe the result as an approximate comparison and report setup limitations.

05 / Lab record packet

Printable four-page packet for six materials

Three pages provide two specimen tables each; a fourth page provides a six-material results summary, graph and conclusion. Print one packet per group or material kit.

Use Digital Data Recorder ↓
06 / Digital experiment notebook

Record all six materials

Use real paired force–deflection readings for steel, carbon fiber, wood paint stick, aluminum, polyethylene and Delrin. Document an instrument or safety limitation when a material cannot be tested.

Save work: Entries are temporary while this page stays open. Export CSV before leaving or refreshing.

Common test setup

Data integrity

Record actual measurements, not target forces. Check the “elastic fit?” boxes only for approximately linear measurements. Leave unreadable values blank and explain why; never force the gauge beyond its range. Each kit contains one sample of each material, so repeated loading is not independent replication.

Specimen A

Steel

1/8 in × 1 in × 12 in

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

Specimen B

Carbon fiber

1/8 in × 1 in × 12 in

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

Specimen C

Wood paint stick

Standard size; measure actual dimensions

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

Specimen D

Aluminum

1/8 in × 1 in × 12 in

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

Specimen E

Polyethylene (black)

1/8 in × 1 in × 12 in

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

Specimen F

Delrin (white, acetal/POM)

1/8 in × 1 in × 12 in

PointDeflection (mm)Force (N)Elastic fit?
1
2
3
4
5
6
—Elastic-region k (N/mm)
—Optional estimated bending E (N/mm²)

Enter real paired readings from the elastic range, if safely measurable.

07 / Experimental analysis

Six-material force–deflection comparison

The graph plots all completed actual readings. Dashed lines show fitted slopes from only the rows marked as elastic. Hide a material series without deleting its entries.

Measured load versus measured displacement

Midpoint deflection δ (mm) →Force F (N) → 0 mm0 NEnter measured data to draw the graph

Every dot is a recorded pair. Curves are not model predictions. Missing results indicate that no valid measurement was entered.

Analysis equations and limits

k = Σ(δF)/Σ(δ²) (N/mm)
I = bt³/12 (mm⁴)
Eestimated = kL³/(48I) (N/mm²)

Use only the elastic region for the slope, with the instrument zeroed before the test. The effective E approximation assumes a slender, simply supported, rectangular linear-elastic strip. It does not predict fracture load or ultimate strength.

Wood paint stick: use actual dimensions when comparing. Carbon fiber: record fiber orientation. Polyethylene and Delrin: loading time may affect displacement. Steel: a hand-gauge test may not have enough capacity or resolution to yield an accurate slope.

Scientific integrity: Report a limitation when your gauge cannot measure a material safely. Do not invent data to complete all six numerical curves.

Summary of all six specimens

MaterialMeasured kEstimated EElastic pointsStatus
Steel——0—
Carbon fiber——0—
Wood paint stick——0—
Aluminum——0—
Polyethylene (black)——0—
Delrin (white, acetal/POM)——0—

Compare carefully: specimen stiffness k is affected by geometry as well as material. Since the paint stick's cross-section may differ, it is not valid to infer intrinsic material stiffness from the slope alone.

08 / Lab report task

Make an evidence-based recommendation

Report on all six kit materials, with at least three safe usable nonzero readings where your instruments permit; otherwise record the test limit or missing resolution. Discuss the force–deflection graph, not just which strip “felt strongest.”

Required analysis questions

  1. Which safely measurable strip had the largest initial force–deflection slope k? Provide the measured value and units.
  2. Which had the smaller deflection at a comparable safely applied load? If actual loads differed, use the graph trend or interpolation within your measured elastic region.
  3. How did measured width and thickness compare? Explain why even small differences in t can change bending stiffness.
  4. What observations indicated the strip remained elastic or began slipping, permanently deforming, cracking or otherwise behaving nonlinearly?
  5. What two limitations of your equipment or method could have changed the result? Propose one improvement.
  6. Given these results, which bridge-permitted material would you investigate for a lightweight bridge member, and what additional strength, buckling or joint test would be needed before choosing it?

Real-world use of the results

Use actual specimen evidence to refine the material choices from 2.11. For the bridge capstone, selecting a material still requires consideration of mass, connection quality, compression buckling, grain direction and manufacturing rules.

The bridge's final performance requirements—including 400 mm clear span, 100 N center design load, ≤10 mm deflection and ≤150 g completed mass—apply to the final bridge, not directly to these small test strips.

Core insight: You are not declaring the “strongest material” from an elastic bending experiment. You are identifying which test specimen had a larger measured flexural stiffness and what more must be tested.

09 / Self-check

Try the calculation, then reveal the solution

Check A

Find the experimental stiffness

A sample requires 2 N at 0.5 mm, 4 N at 1 mm and 6 N at 1.5 mm. What is the force–deflection slope?

Reveal reasoning

The points follow F = kδ with k = 4 N/mm (e.g., 6 N / 1.5 mm). This describes specimen stiffness for this geometry and load range.

Check B

Why measure thickness?

Two nominally identical strips have the same width, but one is 2 mm thick and the other is 3 mm. Does that matter?

Reveal reasoning

Yes. For bending about the same axis, I = bt³/12. The 3 mm strip has (3/2)³ ≈ 3.38 times the second moment of area, so test deflection can differ greatly even for the same material E.

Check C

Gauge units

A digital gauge displays 1.0 kgf. What force should be entered in a graph labeled newtons?

Reveal reasoning

Approximately 9.81 N. Check the force gauge's selected units before transcription.

Check D

Nonlinearity

At the last loading step, force drops sharply while deflection increases. Should that point be included in the initial elastic slope fit?

Reveal reasoning

No. First document the event and stop according to safety limits. Fit only the clearly linear, elastic region; the sudden drop may indicate damage, slippage or another change that requires investigation.

Check E

Repeat trials

You load the same strip twice and obtain similar slopes. Have you tested two independent pieces of material?

Reveal reasoning

No. That is repeated loading of one specimen; a second physical strip is an independent sample and is better for estimating between-sample variability.

Check F

What can the test prove?

If plywood shows less deflection than balsa at 5 N, have you proven it will hold a larger ultimate load?

Reveal reasoning

No. The observation compares elastic bending response in the test configuration. Failure capacity requires separate approved tests and consideration of material dimensions and orientation.

Reference library

Reliable materials-testing resources

PASCO — Three-Point Bending Experiment

Uses applied force and midpoint flex to investigate specimen stiffness and determine flexural modulus from a load–displacement graph.

Read PASCO's experiment ↗

Instron — Flexural Testing Guide

Explains why loading-tip alignment, support geometry, span and accurate displacement measurement matter in three-point bending.

Read testing guidance ↗

University of Cambridge — Three-Point Bend Theory

Introduces the force–displacement slope and relationship k = 48EI/L³ using simple beam theory.

Read beam testing explanation ↗

Digital force gauge operating manuals

Check your own gauge's live-force mode, compression direction, tare/zero procedure, resolution and overload capacity. Control/display details vary by model.

See an example force-gauge manufacturer ↗
Student submission

Exactly what to submit

Submit a POE 2.13 Materials Testing Lab Report (teacher-approved PDF, worksheet or notebook pages) with your real experimental measurements. Do not substitute model-generated values from 2.11.

Required report evidence

  • Objective, hypothesis and identification of independent, dependent and controlled variables.
  • One labeled diagram or photograph showing the actual support points, gauge contact location, span and deflection reference.
  • Material and specimen IDs, grain/orientation, dimensions (especially actual b and t), and force-gauge units.
  • At least three nonzero paired measured force–deflection readings for each of two materials, preferably more where safe.
  • A graph of force (N) versus center deflection (mm) with all measurable materials identified and units labeled.
  • A clearly shown stiffness calculation (slope in N/mm) for each measurable specimen; optional effective E calculation using the measured geometry.
  • Observations about return to original shape, residual set, slipping, damage or other notable behavior. Report "not observed" if no failure occurred.
  • A six-material result summary and a short conclusion comparing measured performance and explaining at least two limitations plus a specific improvement.

Submission quality check

  • Graphs and tables use real measurements—not assumed or fabricated data.
  • Sample span, orientation, actual dimensions and measurement limitations are documented for all six materials.
  • Initial slope is calculated from the linear elastic region only.
  • Repeat loading of one piece is not described as independent sample replication.
  • Stiffness results are not mislabeled ultimate strength or safe bridge capacity.
  • Exported CSV, printed data sheets or teacher-required evidence files are included.

Due date: Check the Daily Agenda and follow your teacher's directions.

Return to lesson ↑

POE 2.13 · MATERIALS TESTING LAB

Six-Specimen Three-Point Bending · Page 1 / 4

Team: _______________________________________________ Date: ___________________

Support span L: ______ mm   Gauge capacity: ______ N   Test limit: _______________

SPECIMEN A · STEEL

Nominal: 1/8 in × 1 in × 12 in

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

SPECIMEN B · CARBON FIBER

Nominal: 1/8 in × 1 in × 12 in

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

POE 2.13 · MATERIALS TESTING LAB

Six-Specimen Three-Point Bending · Page 2 / 4

Team: _______________________________________________ Date: ___________________

Support span L: ______ mm   Gauge capacity: ______ N   Test limit: _______________

SPECIMEN C · WOOD PAINT STICK

Nominal: Standard size; measure actual dimensions

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

SPECIMEN D · ALUMINUM

Nominal: 1/8 in × 1 in × 12 in

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

POE 2.13 · MATERIALS TESTING LAB

Six-Specimen Three-Point Bending · Page 3 / 4

Team: _______________________________________________ Date: ___________________

Support span L: ______ mm   Gauge capacity: ______ N   Test limit: _______________

SPECIMEN E · POLYETHYLENE (BLACK)

Nominal: 1/8 in × 1 in × 12 in

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

SPECIMEN F · DELRIN (WHITE, ACETAL/POM)

Nominal: 1/8 in × 1 in × 12 in

Actual width b: ______ mm   Thickness t: ______ mm   Mass: ______ g   Sample ID: __________

Orientation: _____________________ Status / reason if untested: _______________________________

PointDeflection δ (mm)Force F (N)Elastic? / notes
1
2
3
4
5
6

Residual set after unloading: ______ mm   Stop reason / observation: ______________________

POE 2.13 · SIX MATERIAL RESULTS

Comparison and Conclusions · Page 4 / 4

Team: ________________________________________ Span: __________ mm

Materialk (N/mm) or reason not measurableE (optional)Test limitation / observation
Steel
Carbon fiber
Wood paint stick
Aluminum
Polyethylene (black)
Delrin (white, acetal/POM)

Graph: force F versus center deflection δ

Evidence-based conclusion

Compare safely measured stiffness; explain any unmeasurable specimen, cross-section differences, orientation or gauge limitations. Which approved bridge material needs further testing?