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IED Unit 3 • Lesson 3.9

Assembly Motion and Functional Checks

Focus question: How do motion checks reveal interference or alignment issues?

Mission Briefing

Today’s Plan

Use this page with the lesson presentation, your engineering notebook, and the tools or evidence assigned for Run Functional and Motion Checks.

Learning Targets

  • Identify when motion or interference checks are needed.
  • Use CAD checks to locate collisions or blocked movement.
  • Record evidence that supports a design decision.

Success Looks Like

You can use motion or interference checks to find problems before printing.

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Opening Prompt

How do motion checks reveal interference or alignment issues?

Connect your response to the decision, evidence, or quality standard required for Run Functional and Motion Checks.

Reveal: useful engineering move

This lesson is ready to move forward when the evidence meets this standard: The check covers the intended range and documents both successful behavior and any interference.

Core Skill

What We Are Practicing

Key Idea 1

Motion checks reveal issues that static views may hide.

Key Idea 2

Interference is a design problem, not just a display problem.

Key Idea 3

Functional checks should happen before fabrication.

Your Task

Run Functional and Motion Checks

Use available joint motion and visual inspection to identify interference, overtravel, or misalignment in the assembly.

  1. Identify the joint or relationship that can be tested.
  2. Move the component through its intended range.
  3. Watch for collisions, separation, or unexpected rotation.
  4. Record the result and any needed correction.

Quality check: The check covers the intended range and documents both successful behavior and any interference.

Lesson Interactive

Find the Interference-Free Motion Limit

Move the payload tray through its travel and identify the largest position that does not contact the body wall.

Motion Sweep

Tray travel0 mm
StatusClear

Motion Controls

Find the maximum clear travel and choose a design response that prevents interference.
What You Will Submit

Motion Check Record

  • One screenshot, short recording, or annotated note documenting the functional check.

Submission standard: The check covers the intended range and documents both successful behavior and any interference.

Resources

Lesson Resources

Presentation

Lesson 3.9 PowerPoint

Use the lesson slides for guided practice, interactive checks, and the exit ticket.

Course Hub

Introduction to Engineering Design

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