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IED Unit 2 • Lesson 2.7

Cut Features and Holes

Focus question: How do cuts and holes create functional features?

Mission Briefing

Today’s Plan

Use this page with the lesson presentation, your engineering notebook, and the tools or evidence assigned for Create Functional Cuts and Holes.

Learning Targets

  • Use cuts to remove material intentionally.
  • Create holes or slots that match a functional need.
  • Verify cut depth, direction, and location.

Success Looks Like

Your model includes a functional opening that is placed and sized correctly.

LaunchLearnModelCheckSubmit
Opening Prompt

Why are holes and slots often more than just empty space?

Connect your response to the decision, evidence, or quality standard required for Create Functional Cuts and Holes.

Reveal: useful CAD thinking move

Cuts create functional features: clearance for fasteners, alignment, weight reduction, access, or fit between parts.

Core Skill

What We Are Practicing

Key Idea 1

Cuts create holes, slots, pockets, and clearance features.

Key Idea 2

Functional openings must be placed and dimensioned accurately.

Key Idea 3

Cut direction and depth affect whether the feature works.

Fusion & Fabrication Help

Video Help

Autodesk Fusion 360 Hole Tool Tutorial

Use this tutorial to compare cut extrusions with the Hole tool and select an appropriate hole type.

Pause, replay, or open the tutorial in a new tab while you work. Follow the lesson requirements when the video uses a different example.

Lesson Interactive

Choose the Correct Cut Extent

Match each functional feature to the cut extent that will remain reliable if the part thickness changes later.

FeaturePurposeCut extent
Bolt holeMust pass completely through the plate
Shallow pocketLeaves 4 mm of material below
Label recessEngraves text 0.6 mm deep
Use through-all for a feature that must always pass through; use a controlled distance for partial-depth features.
Your Task

Create Functional Cuts and Holes

Add a pocket, slot, or hole that removes material for a clear functional reason.

  1. Select the face or plane where the removed feature begins.
  2. Sketch and locate the cut profile.
  3. Choose the correct cut depth or through-all condition.
  4. Inspect the result from at least two views.

Quality check: The removed feature is located, sized, and cut in the intended direction without damaging other geometry.

What You Will Submit

Cut Feature Model

  • A saved model with one correctly located cut, slot, or hole.
  • A short note stating the function of the removed feature.

Submission standard: The removed feature is located, sized, and cut in the intended direction without damaging other geometry.

Resources

Lesson Resources

Presentation

Lesson 2.7 PowerPoint

Use the lesson slides for guided practice, interactive checks, and the exit ticket.

Course Hub

Introduction to Engineering Design

Return to the IED course hub for units, resources, certifications, and current course information.